Wear or abrasion resistant coatings have loads of applications, particularly in industrial production. These coatings are significantly more durable than regular ones because of their excellent ability to resist wear and tear. Whether it is high traffic roads, assets made from heavy metal, machines or anything similar, applying impact resistant paint can prolong your asset’s life.
Some equipment requires regular upkeep to remain in excellent working condition. However, their exposure to a variety of elements impacts their overall quality, resulting in replacement, breakdown or even costly repairs. Things like these can be a massive problem in terms of depreciation costs, maintenance, production delays etc.
The best way to avoid these issues? Apply abrasion resistant coatings on your steel and plastic parts!
Different Applications of Abrasion Resistant Coatings
What’s most impressive about wear resistant coatings is that they can come in handy for different industries. Let us take a look at the various applications of these coatings and the benefits they offer:
Non-sticking properties: Specialized coatings like PTFE contain non-sticking properties. Because of this, cleaning surface areas becomes remarkably simpler and quicker, minimizing overhead expenses in the process. Features like these can improve the overall quality of a machine and prolong its life.
Hydrophobic properties: Moisture or water can have a massive impact on metal surfaces. Hard metal or PTFE are generally hydrophobic, making sure they do not absorb water. Besides offering a great deal of convenience in daily cleanup routines, these coats will also improve the equipment’s overall durability.
Flexibility: Wear resistant coatings, whether applied to plastics or metals, can offer you a lot convenience in maintenance. These coats can also give you a massive boost in terms of flexibility and output capacity, something that every production facility can benefit from.
Reduce friction: The application of impact resistant paint in various surfaces ensures that material doesn’t have an adverse reaction to chemicals and does not face wear and tear caused by frictions. Because of attributes like these, using abrasion resistant paints would be highly beneficial for most manufacturing facilities.
Multiuse: Wear resistant coatings can be used in things like automotive parts, medical technologies, instrumentation, food processing equipment etc.
Throughout any production equipment’s life, owners and workers expect them to perform at the highest level and provide maximum output. However, before you use a wear resistant coating for anything, it would be best to determine which type you should be using. Whether it is erosion, oxidation, scratching, corrosion or abrasion, you will find a coat suitable for the equipment you want to protect.
Despite the incredible amount of abrasion resistant coats available these days, finding the right one for your needs can be a bit difficult.
Different Types of Abrasion Resistant Coatings
As mentioned earlier, there are plenty of wear resistant coatings available these days. Each type serves a different purpose and can help safeguard your equipment, increasing their longevity by tenfold. Wear resistant coatings can come in handy in chemical processing, semi conductor, wastewater treatment, alternative energy, gas and oil industries.
Xylan contains fluoropolymer coatings, which are perfect for offering protection against abrasion, of various OEM components or original equipment. Xylan contains wear resistant, low friction composites, along with reinforcing binder resins. If you are looking for wear resistant coatings for thin films, opting for Xylan coatings would be a great idea.
Epoxy is a tough, quick drying, protective coating that contains excellent strength properties capable of enduring exposure to large, coarse, fine particle abrasion. This abrasion resistant paint offers a great deal of protection against acids, hydraulic fluids, oils, chemicals, heating agents, corrosion, severe impact, bases etc.
What’s more, epoxy coatings are made using a particular chemical reaction containing a polyamine hardener and epoxide resin. Once these chemicals combine, the epoxy coating (in liquid form) becomes incredibly durable and strong, offering excellent resistance during high temperatures.
PPS or polyphenylene sulfide compounds have tremendous chemical resistance, thermal stability, flame retardancy and dimensional stability. Polymer made using alternating phenylene rings, sulfur atoms has excellent outstanding and creep resistance to various environments with aggressive chemicals.
ETFE, which some people also refer to as Ethylene tetrafluothylene is a combination of tetrafluoroethylene and ethylene. This wear resistant coating contains unparalleled cut through resistance, abrasion and impact strength, increasing its ability to endure physical wear and tear. What’s more, ETFE is especially ideal for moving parts, pump impellers of various equipment working in chemically aggressive environments.
ECTFE is a semi crystalline polymer (partially fluorinated) that offers unparalleled fire, permeation, and chemical and permeation resistance. This coating comes in particularly when used as lining in various anti corrosion applications. Improved chemical and fire resistance properties make ECTFE a perfect option for cable and wire applications.
PVDF coatings are generally applied to metal substrates and offer tremendous ultraviolet, corrosion, and chemical resistance. Manufactured using PVDF, polyvinlidene, fillers and resins like mica and graphite. This type of coating offers unmatched resistance to a large number of chemicals and solvents. Some of the common industries that use PVDF include chemical processing, medical and semi conductors industries.
Anti abrasion coatings can be very hard to find, especially for those who are relatively new to them. You must have firsthand knowledge about the various materials used in these coatings and their various applications.
Our experts can collaborate with your company to determine the right type of abrasion resistant coating to provide your equipment with maximum protection. While each coating mentioned in this piece will shield your machines against wear, tear and abrasion, they are made with various raw materials and offer different levels of sustainability and performance.